Gnee Steel (tianjin) Co., Ltd
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Process and Application of Color-Coated Steel Plate

Mar 21, 2021

Color-coated (prepainted) steel plate is made by applying an organic coating to cold-rolled steel, galvanized steel or galvalume steel on a continuous coil-coating line. The product combines the strength of steel, the corrosion protection of zinc and a decorative, durable paint finish.

 

1. Production Process


Uncoiling: the base coil is fed into the line;
Pretreatment: degreasing, cleaning and chemical conversion (phosphating, chromating or chromium-free passivation) to prepare the surface and improve adhesion;
Primer coating: a corrosion-inhibiting primer is roll-coated (typically 5–10 μm);
Primer baking: the primer is cured in an oven;
Topcoat: the finish coat is applied (typically 15–25 μm);
Topcoat baking: curing to the final film;
Post-treatment: optional embossing, lamination, printing; cooling;
Recoiling: inspection and recoiling for delivery.
The standard configuration is two-coat two-bake (primer + topcoat, two ovens); one-coat or three-coat lines exist for special products.

 

2. Coating Systems

 

System Position
Polyester (PE) Economic, general indoor/moderate outdoor use
Silicon-modified polyester (SMP) Better durability and colour retention outdoors
High-durability polyester (HDP) High weatherability at moderate cost
PVDF (polyvinylidene fluoride) Best colour retention and chemical resistance - premium facades, coastal service

Coating life depends on the system, film thickness and environment (e.g. ISO 9223 corrosivity); no fixed multiple of galvanized-only life should be quoted.

 

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3. Applications

 

Construction: roofing and wall cladding, sandwich panels, industrial and commercial buildings;
Appliances: refrigerators, washing machines, dishwashers, HVAC cabinets;
Transport: truck bodies, containers, bus components;
Furniture and office fit-outs, and general light fabrication.

 

Applications of Color-coated (prepainted) steel plate

 

4. Advantages

 

Lightweight with high strength; direct processing (cutting, bending, roll-forming) without painting;
Zinc plus organic-coating dual protection - the coating isolates the zinc and delays corrosion;
Wide colour and finish range (plain, metallic, embossed, printed).

 

5.Packaging and Shipping

 

Packaging and Shipping

 


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