Alloy 409 plate is a general purpose, chromium, titanium stabilized, ferritic stainless steel whose primary application is automotive exhaust systems. Alloy 409 plate contains 11% chromium which is the minimum amount for the formation of the passive surface film which gives stainless steels their corrosion resistance. Alloy 409 plate combines good elevated temperature corrosion resistance with medium strength, good formability, and overall cost. Alloy 409 plate resists corrosion strongly compared to carbon steel and is used as an alternative to carbon steel in mildly challenging environments where its high resistance to corrosion and high temperature oxidation gives an advantage. Alloy 409 plate is commonly used in applications where appearance is a secondary quality to mechanical properties and corrosion resistance.
Although Alloy 409 is designed principally for the automotive exhaust industry, it has been successfully used in other industrial applications as well. Some examples of applications that call for Alloy 409 include:
Automotive exhaust systems
Catalytic converters
Mufflers
Tailpipes
Farm equipment
Structural support and hangers
Transformer cases
Furnace components
Heat exchanger tubing
STANDARDS:
ASTM/ASME: UNS S40900
EURONORM: FeMi35Cr20Cu4Mo2
DIN: 2.4660
Chemical Properties:
| C | Mn | Si | P | S | Cr | Ni | Ti | |
|---|---|---|---|---|---|---|---|---|
| 409 | max:0.08 | max:1.0 | max:1.0 | max:0.045 | max:0.045 | min: 10.5 max: 11.75 | max: 0.5 | min: 0.48 max: 0.75 |
Mechanical Properties:
| Grade | Tensile Strength MPa (min) | Yield Strength 0.2% MPa(min) | Elongation % | Hardness (Brinell) MAX | Hardness (Rockwell B) MAX |
|---|---|---|---|---|---|
| 409 | 380 | 207 | 20 | 207 | 95 |



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